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Showing content with the highest reputation since 04/19/2024 in Files

  1. Version 1.0.0

    631 downloads

    I was having trouble getting my enclosure temperatures above 45C to achieve my optimum print settings. This is the solution I came up with to solve my enclosure temperature issues. I'm running a Fystec Spider v1.1, so your printer config would likely differ. I'm also using a Hartk v4.0 PCB that has an integrated chamber thermistor. I've included my settings for this as well, but you may need to change this up if you use a different thermistor for enclosure temperature readings. I hope this is helpful for someone. I couldn't find a lot of solutions out on the net that could get me up and going with a setup like this, so it was a lot of trial and error to get to this point. Let me know if you have any comments or suggestions that can help me make this thing better! How I set things up: I removed the fan from the PTC heater and inserted a 100K NTC thermistor into one of the bordering fins on the heater core. I then filled the remaining gap in the fin with thermal grease and reattached the fan. I added a thermal fuse to make sure the power would get cut if the temperatures get out of hand from a bad config or faulty piece of hardware. First I drilled a 1/8" hole next to the center ground pin, rivetted the fuse to the heater's core, and applied thermal grease between the fuse body and the heater core. I then moved the ground wire to run from the fuse rather than the tab. Once I wired this up, I ran the temperatures up past the fuse limits to verify things fail safely as expected. I then replaced the fuse after test failed as expected. I extended all of the wiring with solder connections to make sure it would be long enough reach each wire's intended destination, and capped each connection with heat shrink. I mounted the PTC heater to the printed PTC heater mount and ran the wires to the wiring compartment. I installed the Omron relay, and ran a 24v output from my controller to the relay's 5-24v input. I then routed 110v AC to the other end of the relay on the hot lead. I finished up the wiring by hooking up the 12v line for the heater fan and the heater thermistor to the controller board. (Note: my chamber thermistor was already installed on my toolhead's PCB) I updated my printer.cfg and ran a bunch of tests on the heater to make sure it was functioning properly. BOM: Electronics: - PTC Heater w/ Fan x1 - Item on Amazon - NTC 100k thermistor - Item on Amazon - 120C Thermal Fuse - Item on Amazon - Omron 5-24v Relay - Item on West3D Printed Parts: - Printed PTC Heater Mount x1 Miscellaneous: - M3x8mm SHCS x2 - M3 T-nut x2 - 18awg stranded wire ~2 meters - 22awg stranded wire ~2 meters - 1/8" Rivet x1 - Appropriate connectors for you controller board Changes to printer.cfg: ###################### ### Chamber Heater ### ###################### [heater_generic chamber_heater] heater_pin: PC8 sensor_type: Generic 3950 sensor_pin: PC2 control: watermark max_power: .5 min_temp: 0 max_temp: 110 [verify_heater chamber_heater] max_error: 120 check_gain_time: 120 hysteresis: 5 heating_gain: 2 ########################## ### Chamber Heater Fan ### ########################## [heater_fan chamber_heater_fan] pin: PB6 max_power: 1.0 heater: chamber_heater heater_temp: 40.0 # fan will turn off below this level ############################# ### Enclosure Temperature ### ############################# [thermistor chamber_thermistor] temperature1: 25 resistance1: 10000 beta: 3950 [temperature_sensor enclosure_temp] sensor_type: chamber_thermistor sensor_pin: PC1 min_temp: 0 max_temp: 80 Macro: You can run this and immediately start your print. The print wont actually start until the specified chamber temperatures are reached. [gcode_macro CHAMBER_TEMP_WAIT] gcode: {% if params.MIN_TEMPERATURE and params.MAX_TEMPERATURE and params.MIN_TEMPERATURE|float > params.MAX_TEMPERATURE|float %} {action_raise_error("Chamber Temp Wait: MIN_TEMPERATURE must be less than or equal to MAX_TEMPERATURE Use: - CHAMBER_TEMP_WAIT MIN_TEMPERATURE=[0..80] - CHAMBER_TEMP_WAIT MAX_TEMPERATURE=[0..80] - CHAMBER_TEMP_WAIT MIN_TEMPERATURE=[0..80] MAX_TEMPERATURE=[0..80]")} {% elif params.MIN_TEMPERATURE and params.MIN_TEMPERATURE|float > -1 and params.MIN_TEMPERATURE|float < 81 %} {% if params.MAX_TEMPERATURE and params.MAX_TEMPERATURE|float > -1 and params.MAX_TEMPERATURE|float < 81 %} TEMPERATURE_WAIT SENSOR="temperature_sensor enclosure_temp" MINIMUM={params.MIN_TEMPERATURE|float} MAXIMUM={params.MAX_TEMPERATURE|float} {% else %} TEMPERATURE_WAIT SENSOR="temperature_sensor enclosure_temp" MINIMUM={params.MIN_TEMPERATURE|float} {% endif %} {% elif params.MAX_TEMPERATURE and params.MAX_TEMPERATURE|float > -1 and params.MAX_TEMPERATURE|float < 81 %} TEMPERATURE_WAIT SENSOR="temperature_sensor enclosure_temp" MAXIMUM={params.MAX_TEMPERATURE|float} {% else %} {action_raise_error("Chamber Temp Wait: invalid usage Use: - CHAMBER_TEMP_WAIT MIN_TEMPERATURE=[0..80] - CHAMBER_TEMP_WAIT MAX_TEMPERATURE=[0..80] - CHAMBER_TEMP_WAIT MIN_TEMPERATURE=[0..80] MAX_TEMPERATURE=[0..80]")} {% endif %} Updates: - I added a photo of how this is wired up in the wiring compartment. The boxes with the text in the photo represent the components of the heater that are in the chamber of the printer. - I have included the macro to wait for chamber to reach temps before starting a print. - I have attached the heater mount's fusion 360 file for others to be able to easily make edits to the chamber heater mount Chamber Heater Mount v2.f3d
    8 points
  2. Version 1.0.0

    53 downloads

    I wanted to reach ABS/ASA temperatures faster, and be able to maintain 55-60°C for those larger warp-prone prints, so I designed this chamber heater mount. If you're going to attempt this, make sure to use a temperature fuse to protect your printer (and your house) from burning down in the event of failure/over-heating. I used 2x 3mmx5mm long heatserts inserted from the front, and 3mmx12mm screws to attach the heater. 4x 3mm t-nuts and 4x 3mmx10mm screws are required for mounting the bracket. I used this 120VAC 250W heater (with 12VDC fan): https://www.amazon.ca/dp/B07NYX5DKD?psc=1&ref=ppx_yo2ov_dt_b_product_details I used this SSR: https://www.amazon.ca/dp/B06WLNHPWK?psc=1&ref=ppx_yo2ov_dt_b_product_details I loosely followed the chamber heater post from @ahough, and this would've been way harder (nigh impossible) without their post and the comments section. Notable mention goes out to @Dousi as well, since I copied and modified their config example to use as my own. I hope the configs below help someone else along their way. ******** ******** Here is my chamber heater section within my printer.cfg file: ******** ##################################################################### # CHAMBER HEATER ##################################################################### [thermistor chamber_thermistor] #define "chamber_thermistor" characteristics temperature1: 25 resistance1: 100000 beta: 3950 [thermistor heater_thermistor] #define "heater_thermistor" characteristics temperature1: 0.0 resistance1: 32116.0 temperature2: 40.0 resistance2: 5309.0 temperature3: 80.0 resistance3: 1228.0 [temperature_sensor heater_temp] #this is the temp sensor for the 10K probe inserted in the heater core sensor_type: heater_thermistor #use temp sensor characteristics as defined in "heater_thermistor" sensor_pin: PA2 #Manta 8P temp sensor input pin. This temp probe is glued to the heater core with UV resin min_temp: -100 #set minimum temp before error/shutdown max_temp: 140 #SAFETY max heater core temperature, printer will shutdown above this temp [heater_generic chamber_heater] #setup chamber heater heater_pin: PE3 #Manta 8P heater output pin to SSR. This temp probe is mounted near the top of my chamber sensor_type: chamber_thermistor #use temp sensor characteristics as defined in "chamber_thermistor" sensor_pin: PA1 #Manta *P temp sensor input pin control: watermark #use watermark control method (on/off) max_delta: 0.1 #set the delta temp to energize/deenergize chamber heater max_power: 1.0 #set maximum power of heater 1.0 = 100% min_temp: -100 #set minimum temp before error/shutdown max_temp: 70 #SAFETY max chamber temperature, printer will shutdown above this temp pwm_cycle_time: 0.01666 #Set this to avoid room lights flickering on higher power heaters. This value works well for 60Hz power. 0.1 is 10Hz [verify_heater chamber_heater] #setup chamber heater verification parameters max_error: 120 check_gain_time: 240 hysteresis: 5 heating_gain: 1 [heater_fan heater_fan] #setup fan attached to back of chamber heater pin: PE4 #Manta 8P fan output pin. Jumper selected for 12V max_power: 1.0 #set maximum power of fan 1.0 = 100% heater: chamber_heater #when "chamber_heater" is ON fan will be ON heater_temp: 30 #fan will turn off below this level ##################################################################### # MACROS ##################################################################### [gcode_macro M191] gcode: {% set S = params.S | default(0) | float %} SET_HEATER_TEMPERATURE HEATER=chamber_heater TARGET={S} M118 Chamber heating to {S}C M118 Waiting for chamber heating... TEMPERATURE_WAIT SENSOR="heater_generic chamber_heater" MINIMUM={S} M118 Chamber heating {S}C is done. ******** ******** I also run Ellis' bedfans, and modified bedfans.cfg, "Command overrides" section to the below: ******** ############ Command overrides ############ # Override, set fan speeds to low and start monitoring loop. [gcode_macro SET_HEATER_TEMPERATURE] rename_existing: _SET_HEATER_TEMPERATURE gcode: # Parameters {% set HEATER = params.HEATER|default("None") %} {% set TARGET = params.TARGET|default(0)|int %} # Vars {% set THRESHOLD = printer["gcode_macro _BEDFANVARS"].threshold|int %} {% if HEATER|lower == "extruder" %} M104 S{TARGET} {% elif HEATER|lower == "heater_bed" %} M99140 S{TARGET} {% elif HEATER|lower == "chamber_heater" %} _SET_HEATER_TEMPERATURE HEATER=chamber_heater TARGET={TARGET} {% else %} {action_respond_info("Heater %s not supported" % HEATER)} {% endif %} # Set fans to low if heater_bed temp is requested above threshold temp, and kick off monitoring loop. {% if HEATER|lower == "heater_bed" %} {% if TARGET >= THRESHOLD %} BEDFANSSLOW UPDATE_DELAYED_GCODE ID=bedfanloop DURATION=1 {% else %} BEDFANSOFF UPDATE_DELAYED_GCODE ID=bedfanloop DURATION=0 # Cancel bed fan loop if it's running {% endif %} {% endif %} ******** ******** II then modified my PRINT_START macro to include the chamber heater stuff as seen below: ******** [gcode_macro PRINT_START] # Use PRINT_START for the slicer starting script - PLEASE CUSTOMISE THE SCRIPT gcode: EXCLUDE_OBJECT_DEFINE BED_MESH_PROFILE load=default # Load variables {% set bed_temp = params.BED|default(60)|int %} {% set extruder_temp = params.EXTRUDER|default(230)|int %} {% set CHAMBER_TEMP = params.CHAMBER|default(20)|float %} M104 S150 #start nozzle heating, keep below oozing temp M117 Extruder Heating... M140 S{bed_temp} #set bed temp to "bed_temp" and move on M117 Bed Heating.... M190 S{bed_temp} #allow bed to get up to temperature M117 Heating Chamber... M191 S{CHAMBER_TEMP} G90 #Use absolute coordinates M117 Homing... G28 M117 Adjusting Z Tilt... Z_TILT_ADJUST G28 M117 Calibrating Bed Mesh... BED_MESH_CALIBRATE M117 Waiting for Extruder to Reach Printing Temperature... M109 S{extruder_temp} G92 E0 #Reset exruder M117 Purging Filament... ADAPTIVE_PURGE M117 ******** ******** I use CURA and this is my Start Gcode as defined within Cura: ******** ;Nozzle diameter = {machine_nozzle_size} ;Filament type = {material_type} ;Filament name = {material_name} M204 P500.00 R1000.00 T500.00 ;Setup Print/Retract/Travel acceleration M220 S100 ;Reset Feedrate M221 S100 ;Reset Flowrate M117 PRINT_START EXTRUDER={material_print_temperature_layer_0} BED={material_bed_temperature_layer_0} CHAMBER={build_volume_temperature}
    6 points
  3. Version 1.0.0

    79 downloads

    This simple mod will give you the ability to add 4010 or 4020 fans to your AB drive motors on your Voron 2.4 Additionally you can use generic 3950 NTC for temperature controlling the fans if you have enough pin on your controller board. I've designed my own controller board and I considered 5 NTCs so I could easily adapt to this mod. Why I made this mod? Personally I like to keep my motors temperature around 55-60°C for this purpose I needed active cooling, Based on tests using a high speed fan at PWM around 50% is enough to keep my motors cool while keeping fan noise to minimum. So at maximum 50% pwm for fans they are silent enough not to hear them and sufficient enough to cool motors properly. What you will need for each motor: 2 M3x5x4 Threaded instert 1 AB Drive Fan for Voron 2.4.step 2 screws are the height of your fan + 5mm extra (for 4010 fans 3x15mm, for 4020 3x25mm. Best use BHCS). 2 screw 5mm longer than your motor screw File are super easy to print and super easy to adapt. You'll need one fan holder per motor and one NTC holder for each NTC. Print with default voron settings and no support. Installation: First put 2 inserts into their designated holes in motor holder in opposite diagonals (bigger holes). Then remove 2 diagonals screws from your motor. Preferably the one that has no screws on top side and it's diagonal one. Measure your motor screws with a ruler or caliper and use 5mm longer screws to attach motor holder to your motor. Now you can use 2 screws 5mm longer than your fan height to attach your fan to motor fan holder using insert you added earlier Optionally you use ziptie and heatsink compound to attach a NTC to the body of your motor for temperature control. 200x3mm ziptie must be sufficient for this purpose. "AB Motor Thermistors Holder.stl" are for holding thermistor in place. Here is the klipper config for controlling each fan separately based on their temperature: #-----A MOTOR FAN---# [temperature_fan motor_a] pin: PB10 sensor_type: Generic 3950 sensor_pin: PC3 kick_start_time: 0.5 off_below: 0.1 max_power: 0.5 min_speed: 0 shutdown_speed: 0 min_temp: 0 max_temp: 150 target_temp: 55 control: pid pid_kp: 1.0 pid_ki: 0.5 pid_kd: 2.0 #-----B MOTOR FAN---# [temperature_fan motor_b] pin: PB12 sensor_type: Generic 3950 sensor_pin: PC1 kick_start_time: 0.5 off_below: 0.1 max_power: 0.5 min_speed: 0 shutdown_speed: 0 min_temp: 0 max_temp: 150 target_temp: 55 control: pid pid_kp: 1.0 pid_ki: 0.5 pid_kd: 2.0 Don't forget to change Fan and NTC pins based on your own board. If you want to use simple control without ntcs use this code instead: [output_pin ab_fan] pin: PB1 pwm:true shutdown_value: 0 value:1.0 cycle_time: 0.01 kick_start_time: 0.5 Don't forget to change Fan pins based on your board. Additionally if you want you can use only one ntc for one motor and control both fans based on NTC: #-----AB MOTOR FAN---# [temperature_fan ab_motors] pin: PB10 sensor_type: Generic 3950 sensor_pin: PC3 kick_start_time: 0.5 off_below: 0.1 max_power: 0.5 min_speed: 0 shutdown_speed: 0 min_temp: 0 max_temp: 150 target_temp: 55 control: pid pid_kp: 1.0 pid_ki: 0.5 pid_kd: 2.0 Don't forget to change Fan and NTC pins based on your own board. if you are using Feel free to express your opinion about this mod, edit it or use it however you want
    6 points
  4. Version 1.0.0

    79 downloads

    Attention all Voron users, who among you can attest to desiring a quieter fan for their controller cooling system? Search no more, as we have the perfect solution implemented across all our Voron printers. It maintains the necessary airflow while significantly reducing the noise generated by the fans. This is a crucial addition for those who operate their printers in workspaces. If you like the work I do here at 3D Magic feel free to have a look at some of my other designs : https://cults3d.com/en/users/ThreeDMagic/3d-models Print settings: Material ABS Layer Hight 0.2 or less Parimeters 3 Infill 20% (lines)
    6 points
  5. Version 1.0.0

    22 downloads

    A Mount for installing a 5015 FAN ( like a SUNON MF50152V2-1000U-A99 ) with 40mm Hole Spacing to a 60mm Stepper Motor ( like the LDO-42STH60-3004MAC (S40) ) I tried using Double Sided Tapes and Magnets but neither of them were a reliable Solution so here's a Version that securely mounts it to the Stepper Motor without using the Stepper Motor Screws. BOM ( for a Set of two ) : 8x M3x4mm Voron Style Heat Set Inserts 8x M3x20mm Button Head Cap Screws 4x M3x12mm Button Head Cap Screws Print Instructions: The Parts come as Multi Color Parts for those that fancy it. I've used the usual Voron 0.2mm Layer Height, 4x Perimeter, 5x Top / Bottom Layers, and 40% Infill Settings which should work for anything using Heat Set Inserts. Perhaps use a Brim for the Air Guides since they barely make any contact with the Bed. Installation Instructions: Install two M3x12mm Button Head Cap Screws that will hold the Mount to the Stepper into the Fan Mount - It helps doing this while the Stepper has not yet been installed to gauge how far the Screws will have to be threaded into the Mount. Install the Voron Style M3x4mm Heat Set Inserts into both the Fan Mount and the Air Guides. Use the Fan to Assemble the Air Guides and Fan Mount into a unit using M3x20mm Button Head Cap Screws - Be mindful of a suitable Fan Cable Orientation that works for your Setup. Slide the Fan Mount onto the Stepper with the Screw closest to the Fan catching onto the Stepper Motors Bottom Plate first, then rotate the Mount so that the rear Screw will catch as well. ⚠ Caution ⚠: This was tested with a Chaoticlab CNC Tap V2.0 and no MicroSwitch Endstop Mount attached to it! ( Sensorless Homing! ) This AddOn may not work with any X-Carriers having Parts occupying the space below the X-Axis Extrusion as the FANs now partially do!
    5 points
  6. Version 1.0.0

    37 downloads

    A DIN Rail Mount for a BigTreeTech KRAKEN Controller Board that attaches across two DIN Rails. Print Instructions: The Board Mounting Part is a MultiColor Part for those that fancy it. I've used the usual Voron 0.2mm Layer Height, 4x Perimeter, 5x Top / Bottom Layers, and 40% Infill Settings which should work for anything using Heat Set Inserts. Some parts of the Model come with in the Slicer added Mouse Ears to help with bed Adhesion - If you don't need them just remove the “Generic-Disk” BOM: 4x Voron Style M3x4mm Heat Set Inserts 4x M3x8mm Flat Hat Cap Screws 4x M3.5x8mm Self Tapping Button Head Screws Assembly: Add 2x Voron Style M3x4mm Heat Set Inserts per Rail Mount ( marked in blue ). Use 4x M3x8mm Flat Hat Cap Screws to attach the Board Mount to the Rail Mounts ( marked in blue ). Use 4x M3.5x8mm Self Tapping Button Head Screws to secure the BTT KRAKEN to the Board Mount. Attach the Assembly to the DIN Rails with a sliding motion while pressing down at the end with the Securing Latches ( BTT KRAKEN removed for better visibility ). To remove the Assembly, pull the Latches slightly up followed by sliding it back out. Word of Caution: This Design requires the distance between the DIN-Rails to be of proper length! Too far apart and the rear Hook will prevent the Locking Mechanism from properly seating onto the front Rail. Too close together and the rear Hook might not catch. As such perhaps consider using the Mounts themselves with setting up the required distance between the DIN-Rails.
    4 points
  7. Version 1.0.0

    171 downloads

    Dear All, This is a very simple modification to the Main Body of the Stealthburner Clockwork 2, to improve performance when printing TPU. I found that when printing TPU, particularly the softer Shore hardnesses, the extruder would frequently skip, stutter and misbehave, causing poor quality prints. After studying the CAD files, I reasoned that as the direct drive outputs the filament into a bore in the Main Body, before the PTFE tube, the filament might be compressing at this point, and jamming up in the higher friction printed plastic. To remove this issue, I continued the 4.2mm bore for the PTFE tube all the way up into the direct drive chamber. This allows the PTFE tube to be extended, and carefully cut (with a scalpel, or craft knife), to exactly match the direct drive gear. With this change, the filament outputs from the direct drive gear directly into the PTFE tube, with no opportunity to touch the higher friction printed plastic, and no space to jam up in. I have found that this simple modification dramatically improves performance with printing TPU on my printer. Hopefully it'll do the same for you. Note that getting the length of the PTFE tube exactly right with this arrangement is a little bit tricky. Cut the tube too short, and you'll be left with a gap that the TPU can compress into (giving you the same problem), but too long will cause it to foul/drag on the direct drive gear. Easiest thing to do is to sort this out first, before you build the rest of the Clockwork. Fit a length of PTFE tube to the Toolhead & holder of your choice, and cut it so that ~25mm is extending from the top. Slot this into the CW Main Body, and the tube should end approximately half way across the direct drive gear chamber. You can then use the sharp scalpel/craft knife to follow the contour of the chamber, as shown in the photograph attached. Hope this is helpful! Best regards,
    4 points
  8. Version 1.0.0

    683 downloads

    My first Voron becomes ready part by part, by the mods i already have done it nearly wouldn't had been neccessary to buy the printed parts, but anyway... I'm a fan of the Horseshoe Spool Holder from Logan Fraser, but it has the disadvantage that it only fits Spools with 20cm rims! So I decided to create an extrusion mounted simple Universal Holder to the back using the standard extrusion frame holder that came with the printed parts. It can be used standalone or as in my case in addition to logans horseshoe. As both the horseshoe and the simple are extrusion mounted I can easy remove the bottom plate as I also use Logans Inverted Electronics (as well as his Pi Plate I also modified). To be able to have the Filament inserted from Horseshoe or my universal version I also made a curved Bowden Guide angled at 60 degrees to the extrusion. The curved outlet up to the toolhead is angled to guide the bowden to the extrusion to prevent the bowden touching the cabling of the stepper motor. The Bowden Guide needs a support (see pic below) Parts needed: SIS: M5 x 20mm, M5-Nut (pull the nut into the holder with the M5x20 first), M5 x 10mm, M5 extrusion nut Bowden Guide: M3 x 8, M3 Hammerhead Many thanks Logan for your incredible Mods! As always, have fun
    4 points
  9. Version 2021.04.03

    29,598 downloads

    These hinges allow for 270 degrees of motion, from closed 0° to 270° full open parallel with the side panels. This was developed out of an effort of running into tolerance issues with the spec hinges not allowing much room if the two panel doors are used and are slightly cut larger by only 1 mm or so. I ran into issues closing and the doors hitting and needed something that allowed more horizontal movement. So it was decided to figure a way to mount on the side of the printer. After some searching, printing, trial & error, I came to what you see below. 270 degrees wasn't the initial intention but figured if they are going to be mounted to the side, might as well take advantage of the extra flexibility. During development and testing of these I struggled with tape being sufficient with my first version of these. So went back and designed these to use hardware and remove tape from the equation. Hardware mount was heavily influenced by Randell other door hinge mod that uses hardware. The handles in this mod are a remixed version of Randell's to adjust for the altered latch developed for this setup. The latch in the mod gives as much room as possible vertically if panels are slightly too tall. Note: Un-tested but the holes should line up with Randell's hardware for the hinges if you are looking to swap for more swivel. As you can see this setup allows vertical and horizontal freedom if your panels are cut too large. BOM Hinge Hardware M3 x 35 mm SHCS [x4] M3 x 8 mm SHCS [x4] Side Mount M3 x 8 mm BHCS [x8] Backplate. SHCS can also be used here. And if you want a flush look 8 mm FHCS M3 Threaded Insert [x8] M3 T-nuts [x4] hammerhead or spring ball, your choice Latch 3 mm x 6 mm magnets [x4] M3 x 6 mm SHCS [x2] BHCS screws work better here if you have them M3 T-nuts [x2] hammerhead or spring ball, your choice Handles 3 mm x 6 mm magnets [x4] M3 x 6 mm BHCS [x8] M3 Threaded Insert [x8] Printing Use the default recommended for Voron parts. Can be done in PLA but I have not tested this. If having issues printing side mounts you may need to add a brim to those and trim before installation Layer Height : 0.2 mm Extrusion Width : 0.4 mm Infill : 40 % Walls : 4 Solid Top/Bottom : 5 There is a left (a) and right (b), you will need to print 2 for each side. There are 2 versions of each of the hinge faces if you don't want a Voron logo or want to mix and match. Multiple depths are also provided. Should you need a specific depth and no access to Fusion, feel free to reach out to me on discord chrisrgonzales#0731 The 4 mm is typical 3 mm panel and 1 mm foam , and 6 mm files are for 3 mm panel and 3 mm foam. You will need to print 4 of the side mounts, they are not side specific. Assembly These are designed to have a tight tolerance, so the 35 mm screw can be screwed into the lower portion of the face hinge, and still have some play without wiggle. You will likely have to thread it all the way down then play with the hinge and pivot it a couple of times to work it in before attaching. Do not over tighten the screw as it will bind on the upper portion. If you feel it binding, back the screw off just a lil bit. When installing back plates to hinges to protect panel from cracking be careful not to screw down too much as insert depth is shallow as you may risk of pushing through. The backplates have a chamfer for more recessed look, but can be flipped if you have longer hardware. Take it slow when installing heat inserts as it's very easy to push them through and cause deformation on the face of the hinge. Set temp on iron lower than used on most other heat inserted parts as this gives you more time not to press through. Also you may have to use the side of your iron's tip as not to puncture all the way. For placement of drilling, you can install the hinges in place, and tape or use panel clips from sides temporarily to hold front doors and tape outline of hinge. Then remove the panel and hinge, place the hinge where the tape outline is, mark the hole and drill. CAD Files The CAD files are parametric! When opened in Fusion 360, editing the thickness parameter will change the spacing and geometry to allow the hinge full 270 articulation. Enter in thickness of your panel and foam, I would recommend accounting for the compression in your foam. Example 3 mm panel with 3 mm foam, typical 6 mm would be entered, but possible that 5.8 mm might be a better choice to give some compression for a seal. If you are unsure, printing a single bracket and testing fitment and offset would be ideal. If you would like to use this with tape only you may adjust the faceThickness parameter to be thinner but wouldn't suggest going smaller than 3 mm. You will also need to remove or extrude flush the holes for the brass inserts. Also the faceWidth parameter may be adjusted to be smaller width. Would not go lower than 27 mm for this parameter. The logo can be removed if needed. If using Fusion 360 with history, step back two actions and logo will be removed. Otherwise removal of chamfer and extrude flush will be needed. thickness : panel + foam depth in mm (default 4 mm) faceThickness : depth of the face portion of hinge not including panel + foam (default 5 mm) FacePlate_width : width of facing hinge from edge of extrusion to the opposite edge. Not actual width of hinge default (34.9 mm) Taped versions use 27mm. See image below. Questions / Suggestions If you have any questions or suggestions feel free to contact me on Discord chrisrgonzales#0731
    4 points
  10. Version 1.0.0

    9 downloads

    If you have a RatRig V-Core 3.1 and want to upgrade to the new Toolhead 1.0, you'll need to print the 3 STL's included in the ZIP file. I created these components because the folks at RatRig provided STL's for the V-Core 3.1 but only work with a Pinda probe setup and nothing for the Beacon probe. So, I took V-Core 4 files and modified them to work on a V-Core 3.1. You'll still need to print the belt clips and adjusters along with the CAN mount and replace the Front, Back and Duct parts with mine. These files have been modified to use the RatRig V-Core 3.1 belt system where the belts are tensioned at the toolhead versus the V-Core 4 that tensions the belts at the stepper motor mounts.
    3 points
  11. Version 1.0.0

    2,412 downloads

    I wanted to be able to print ABS and ASA in my house without having to move my printer to a well ventilated area, so I started looking into ventilation options. I wasn't able to find anything that seemed to mount cleanly to my machine and look decent running to my window, so I designed this system for my printer. BOM: Parts to order 2.5" Hose Clamps x2 2.5" Flexible Dust Collector Hose (3ft in picture) x1 Weather Stripping (10ft in picture) M2 self-tapping screw Plastic Sheet (1.5mm-2mm) Parts to Print 60mm Fan to 2.5" Hose Adaptor x1 Hose Adaptor x1 Hose Adaptor Mount x1 One-way Valve x1 Left Link x1 Right Link x1 Center Link x? (You will need to measure your window for the proper number of links) Printing: 40% infill Supports needed 4 line walls Filament: Polymaker's Polylite ASA If you are using the stock Voron 2.4 exhaust system, you can attach the hose adaptor directly to the rear fan using the screws already holding the fan in place. All of the links snap very tightly together and may require pliers to fully seat the lock. You can also insert the one way valve into the hose adapter on the window side of the hose: Then just attach all of the other pieces according to the images below: Once you have everything hooked together your can wrap the window vent that is now sized for your window with the weather stripping to get a good seal on your window. One note, I was printing several test versions of this before I got to a full system. There are couple links you will see in the center of my image that have a smaller lip on them. I just reused these from previous test pieces so I didn't waste more plastic. Your center links should be consistent all the way across the middle section of the window vent. UPDATE: 3/9/2022 - Added a one-way valve to prevent outside air from causing a backdraft into your printer when your exhaust fan is disabled. This has made a significant impact on reducing plastic fumes in my house. After adding this, I can't smell any plastic unless the doors on the printer are open. VORON2 v2.4 - 2.5 Vaccume exhaust adapter v4.f3d
    3 points
  12. Version 1.0.0

    10 downloads

    A DIN Rail Mount for a Mean Well UHP-500-XX Power Supply that attaches across two DIN Rails. Print Instructions: I've used the usual Voron 0.2mm Layer Height, 4x Perimeter, 5x Top / Bottom Layers, and 40% Infill Settings which should work for anything using Heat Set Inserts. The Models come with in the Slicer added Mouse Ears to help with bed Adhesion - If you don't need them just remove the “Generic-Disk” BOM ( for a Set of Two ) : 4x Voron Style M3x4mm Heat Set Inserts 8x M3x10mm Button Head Cap Screws 4x M3 Washers Assembly: Install two M3x10mm Button Head Cap Screws with the M3 Washers ( marked in blue ) into the bottom of the Mounts acting as Reinforcements for the Hooks - The PSUs turned out to be surprisingly heavy and I didn't want to risk the weight of them pulling down on the Hooks causing the latter to become loose. Install two Voron Style M3x4mm Heat Set Inserts ( marked in blue ). The one behind the Securing Latch is a bit hard to get into - Use a longer M3 to help pull it in. Attach the Mean Well UHP-500-XX Power Supply to the Mounts using the remaining M3x10mm Button Head Cap Screws. Attach the Assembly to the DIN Rails with a sliding motion while pressing down at the end with the Securing Latches. To remove the Assembly, pull the Latches slightly up followed by sliding it back out. Word of Caution: This Design requires the distance between the DIN-Rails to be of proper length! Too far apart and the rear Hook will prevent the Locking Mechanism from properly seating onto the front Rail. Too close together and the rear Hook might not catch. As such perhaps consider using the Mounts themselves with setting up the required distance between the DIN-Rails.
    3 points
  13. Version 1.0.0

    22 downloads

    A DIN Rail Mount for a Mean Well UHP-350-XX Power Supply that attaches across two DIN Rails. Print Instructions: I've used the usual Voron 0.2mm Layer Height, 4x Perimeter, 5x Top / Bottom Layers, and 40% Infill Settings which should work for anything using Heat Set Inserts. The Models come with in the Slicer added Mouse Ears to help with bed Adhesion - If you don't need them just remove the “Generic-Disk” BOM ( for a Set of Two ) : 4x Voron Style M3x4mm Heat Set Inserts 8x M3x10mm Button Head Cap Screws 4x M3 Washers Assembly: Install two M3x10mm Button Head Cap Screws with the M3 Washers ( marked in blue ) into the bottom of the Mounts acting as Reinforcements for the Hooks - The PSUs turned out to be surprisingly heavy and I didn't want to risk the weight of them pulling down on the Hooks causing the latter to become loose. Install two Voron Style M3x4mm Heat Set Inserts ( marked in blue ). The one behind the Securing Latch is a bit hard to get into - Use a longer M3 to help pull it in. Attach the Mean Well UHP-350-XX Power Supply to the Mounts using the remaining M3x10mm Button Head Cap Screws. Attach the Assembly to the DIN Rails with a sliding motion while pressing down at the end with the Securing Latches. To remove the Assembly, pull the Latches slightly up followed by sliding it back out. Word of Caution: This Design requires the distance between the DIN-Rails to be of proper length! Too far apart and the rear Hook will prevent the Locking Mechanism from properly seating onto the front Rail. Too close together and the rear Hook might not catch. As such perhaps consider using the Mounts themselves with setting up the required distance between the DIN-Rails.
    3 points
  14. Version 2021.09.01

    887 downloads

    Misumi Cable Clip Credits: Eddie from the Voron-Team (From his awesome Misumi Led Clips) Printing: Default Voron settings, correct orientation, no supports Bom: Nothing Description: It's a stupid Clip to hide your cables stiff and secure inside that extrusion cutout. You can scale this in Z-Size to whatever you want. By default it's 8mm, as i find it the perfect size. Please don't even try to print only one of this, it's tiny, you need layer-time xD Pictures:
    3 points
  15. Version 1.0.0

    10,982 downloads

    Hex mesh skirts for Voron 2.4, with matching fan grills and Z motor covers. The skirts are obviously remixed versions of the default Voron designs. The fan grill and motor covers are my own creations. The center, side, fan supports have been modified so that they fit onto the printer backwards. You will need to install one additional heat set insert into the front of the fan (4 total in the front), and add 3 to the back. Three m3x8 screws hold the fan into the support from the backside, and four m3x8 screws hold the fan grill onto the front. Included is a model file for a 6020 fan blank. This blank will allow you to mount the grills on the side opposite that which has the fans, while maintaining the same appearance as the side with the fans. For multi-color prints, just swap out your filament at the layer above the hex mesh. I have included .stp files, to make it easier for anyone who would like to remix.
    3 points
  16. Version 1.0.0

    98 downloads

    A proper filter box for using Roomba 800/900 series HEPA filter in your Voron 2.4 Exhaust. Unlike the other HEPA box posted here, this one fits the original exhaust housing and should use less material. Print with Filter insert side on bed with support on build plate only. To install it in the exhaust box, insert it at 90C angle and rotate it as you insert (last pic). The last push to lock it in place might require you to push from inside the printer. You might have to temporarely remove the fan for installation!
    3 points
  17. Version 2022.05.09

    971 downloads

    Horseshoe Spool Holder This is a method to mount the filament spool inside the enclosure of a Voron Trident 3d printer, or outside a V0, V1 or V2 printer. It works with 200mm, 1kg spools only. For mounting internally in the Trident, the ptfe tube is installed as shown: up through the gap in the side of the rear extrusion. Alternately you could drill a 4mm hole though the B stepper mount top and bottom parts. To install the spool: Feed the filament through the ptfe first, then align the spool into the front and top bearing rings, and pull forward to spring the frame and drop into the rear bearing ring. BOM: 3 608 bearings (any type) 2 M5-8mm (pan/socket) head bolts and 2 M5-Tnuts for 2020 extrusion only OR 4 M3-8mm (pan/socket) head bolts and 4 M3-Tnuts for 1515 extrusion 3 - M3-8mm bolts (pan/socket) Internal Version for Trident only Print PlasticBolt(x3) and use a m3-8mm PH or SH bolt to secure the pin in place. External version for V0, V1, V2 Print ShortPlasticBolt(3x) and use a m3-8mm PH or SH bolt to secure the pin in place. Please provide feedback for issues/suggestions to #Logan2225 on VoronDesign Discord. Thanks!
    3 points
  18. Version 1.0.1

    3,160 downloads

    I really like this spool holder and had to make a Voron 2.4 adapter for it. I didn't want it to interfere with the glass panels, so it's been designed to avoid touching them at all. BOM: Roller Holder Mount x1 Roller Holder x1 Roller x1 Skateboard Bearing x2 (can be substituted with plastic bearings provided as stl files) 3x12mm SHCS x1 3mm T-nut This has been a welcome addition to my printer. Print Settings: Supports: Yes Resolution: 0.2mm Infill: 40-50% Wall Thickness: 1.6mm Here is a link to the original version of this spool holder: https://www.thingiverse.com/thing:3020026 Update: 5/4/2022 Depending on where you mount the spool holder and how you are routing your filament, you may need an extended bowden tube guide. After some questions around this, I have included the STL file for the an extended version of the stock Voron 2.4 bowden tube guide incase you run into this issue.
    3 points
  19. Version 1.2.5

    47,134 downloads

    The Mini Stealth v2 toolhead is up on GitHub now. I will keep these files here as the new parts are not compatible with the v1.2.5 parts. I will support both versions in the comments here. I still need to create new assembly instructions but a lot of the steps are similar to what is described here. --------------------------------------------------------------------------- This toolhead scales down the body of the Stealthburner to a size which fits into a V0.1/V0.2. Fully assembled it weighs about 110 grams less than the original. It is designed around the Orbiter 2.0 extruder and has versions for the Phaetus Dragonfly, Dragon and Rapido HF hotends as well as versions for the Mosquito, the Revo Voron and the Creality Spider Pro hotends. It incorporates a status LED as well as two for print visibility. I have added new stretched versions that should fit the Rapido UHF, Dragon UHF and the VolcoMosq hotends. The Dragon UHF and Rapido UHF hotends can fit in the same shroud. The UHF hotends will reduce Z travel by 8.5mm and the VolcoMosq by 3mm. I cannot verify the fitment so if there are any issues please leave a comment. There are now two hex pattern inlays based on the design by 3DP-MAMSIH and a tutorial on how to apply them to the shroud. The negative body feature of Prusa/Super Slicer can also be used to create a crop-top version of the shroud as described at the end of the tutorial. The Mini Stealth uses a pair of 4010 blowers which produce more airflow than a 5015 blower while being notably less noisy and drawing less current. The depth of these fans do limit Y travel by 3mm on a V0.1 while the door is closed and tophat is on. The width of the main body at its base is also a very tight fit at the extremes of X travel. I have raised my tophat by 20mm which gives the cabling and filament tube plenty of room to breathe. The shroud fits a 3010 hotend fan or a 3007 fan by using a clip-in adapter. This Orbiter 2.0 Mini Stealth is a better fit than the Orbiter 1.5 Mini Stealth in a V2.4 or Trident as the motor no longer interferes with the path of the cable chain. There is a separate 'strain_relief' stl for use in the V0.1. There are also x-frame pieces that allow this Mini Stealth to be installed on a Switchwire. The nozzle is moved up by 3mm compared to the official Switchwire due to the stepper motor being so low on the Orbiter extruder but this also allows a BL-Touch to fit into the x-frame pieces. I have included a magnet mount and additional shroud .stl files to make this compatible with the ZeroClick mod. This toolhead also has versions that allow mounting a differential IR sensor. I have removed the mechanical Z endstop on my V0.1 and use the IR probe as an endstop and it has greatly simplified my homing sequence. There are additional x-frame pieces that allow mounting the Beacon3D probe, Euclid or Biqu MicroProbe for a V2.4, Trident or Switchwire. The included Blender file shows the entire assembly complete with screws and should answer most basic questions. Note on MGN-9 installation: The default 2mm x 10 plastic threading screw is too long for mounting the x-axis endstop. An M2 x 8 does the job fine. For mounting to the linear carriage use four M3 x 6 flat-head screws. Note: The MGN carriage shown is an MGN-9H, not the shorter MGN-9C used in the V0.1 mod. Preparation I recommend using a file to lightly remove any printing artifacts on the mating face of the shroud. Use a small file to smooth out the break-off edges of the LED PCB and make sure the LED pockets are clear of 'droopy bits' All three fans will need the wire retention piece clipped so the wires fit into the shroud channels easier. Differential IR Probe Installation The IR Probe needs to be screwed into place with two M2.5x8 FHCS before installing any of the fans, except with the VolcoMosq or UHF hotends where the probe needs to be glued on with CA glue. The Y-offset for this probe is 4mm in front of the nozzle and the X-offset is 32mm. I strongly recommend removing the 3-pin header and soldering wires directly to the probe PCB. When installed the wires will route out from the back of the IR probe cover to then join with the hotend and fan wires. I have included a cover to allow a connector at the probe but the wire management will be less than ideal.. Assembly Instructions After pressing the status LED diffuser into place, install the right part-cooling fan first by feeding the wires through the small hole at the bottom. Then feed the wires for the status LED and hotend fan through before starting to push the LED carrier into position. Carefully push the status LED carrier as far as it will go and press the fan into position while making sure not to pinch the part-cooling fan wires. Then press the remaining LEDs into their slots. (I measure out 35mm of wire to connect these LEDs together) Here is another view also showing where the hotend fan wires fit. Insert the second part-cooling fan and splice the wires together with the first fan. Install the hotend with at least two M2.5x6 screws (M3x6 for the Revo Voron). The heater cartridge should be installed away from the LEDs to avoid overheating them. (** don't forget the PTFE tube) Pre-assemble the extruder pieces before installing into the shroud. Use two M3x8 BHCS to install the Orbiter 2.0 extruder. It helps to have both screws in the Orbiter before putting it in place. Start the screw by the latch and then the blind screw should be easier to align. Gather all of the wires together with a zip-tie next to the base of the Orbiter latch and then use another zip-tie to secure the wires to the motor-bridge. Leave a little slack in the extruder wires. Install the strain_relief or cable_chain_mount with two M3x6/8 screws and the cable_door with a M3x10/12 screw. Close the cable door with a M3x6 BHCS and screw in the extruder tensioning thumb screw. Use two M3x40 BHCS to secure the toolhead to the x-carriage in a V0.1/V0.2. For installation in a Trident or V2.4 use two M3x50 BHCS. Happy Printing!
    2 points
  20. Version 1.0.0

    18 downloads

    -------------English/Englisch------------- Hey everyone! I whipped up this wall mount for my Voron 2.4 because I was tired of all the vibrations while printing. Plus, it keeps the printer from sliding around at high speeds. So far, it’s been awesome! What It Does: Flexible Use: You can mount it in any orientation. No need to mirror anything in your slicer – just print it 2x or more, depending on how many mounts you need. Cable Pass-Through: A lot of folks hide cables in the aluminum profiles, but that gets tricky when you want to screw something onto them. So, I added a cable slot to this mount – just run the cable through there. (You might need to re-crimp it, though.) Maybe for Other Printers: I made it for the Voron 2.4, but it could work with other printers using 2020 aluminum extrusion, like the Trident. Give it a shot and see! Testing Phase: I’m currently testing it on my Voron 2.4, and it’s making a real difference. Less wobble, the printer stays put, and I think it’s even a bit quieter (since the vibrations go straight into the wall and get “swallowed” there). Print Tips: Filament: I printed mine in ASA (had some leftovers lying around). ABS or PETG should work fine too. PLA might do the job with a few extra wall loops. Layer Height: I went with 0.2 mm – works for me. Infill: I used 40%, but if your printer’s on the heavy side, maybe bump it up a bit. Supports: Shouldn’t need them, except maybe at the wall interface area. If so, just keep Supports on printbed only. The cable slot has some light bridging, but it’s no big deal – you can add support for better quality if you want, but it’s barely necessary. Assembly Tips: After printing, grab 4 rotating T-nuts and 4 M3x10 screws per mount and slide them into the profile. For my setup, I placed the mounts on the left and right at the back, about 25 cm from the top of the printer. Tighten them up properly (with the 4 bolts), then mark the drill holes on the wall (use a center punch or hole marker). Drill the holes into the wall and add anchors. (Depending on your wall type, you might be able to screw straight in.) Thanks to the mount’s shape, you can easily get to all the holes and screws If you want, use the cable slot to run a cable through (like for build chamber lighting, for example). -------------German/Deutsch------------- Hi zusammen! Ich hab diese Wandhalterung für meinen Voron 2.4 gebastelt, weil ich die Schwingungen beim Drucken loswerden wollte. Außerdem hält sie den Drucker fest, damit er bei hohen Geschwindigkeiten nicht verrutscht. Bis jetzt echt top! Was sie kann: Flexibel einsetzbar: Du kannst die Halterung in jeder Orientierung verwenden. Es muss beim Druck also nichts gespiegelt werden. Einfach 2x oder öfter drucken, je nachdem wie viele Halter du benötigst. Kabeldurchlass: Viele Nutzer verstecken Kabel in den Aluminiumprofilen. Das Problem ist dann, dass die Kabel im Weg sind, wenn etwas an die Profile angeschraubt werden soll. Ich habe daher einen Kabeldurchlass mit in die Halterung eingefügt, damit man das Kabel dort einfach durchführen kann. (Möglicherweise muss man es jedoch neu Krimpen. Vielleicht auch für andere: Ich hab die Halterung primär für den Voron 2.4 erstellt, aber sie sollte theoretisch auch bei anderen Druckern mit 2020er Aluminiumprofilen funktionieren, z. B. dem Trident. Einfach mal ausprobieren! Testphase: Ich teste sie gerade an meinem Voron 2.4, und sie macht echt einen Unterschied. Weniger Wackeln, Drucker bleibt stabil und meines Erachtens sogar etwas leiser (da die Schwingungen direkt in die Wand übertragen werden und dort “geschluckt” werden. Druck-Tipps: Filament: ich habe sie in ASA gedruckt (hatte noch ausreichend “Rest” da. ABS oder PETG sollten auch Funktionieren. PLA möglicherweise mit ein paar mehr Wandschleifen auch. Schichthöhe: 0,2 mm hab ich genommen Füllung: Ich habe 40% verwendet, aber bei schwereren Druckern vielleicht mehr reinpacken. Stützen: Sollten nicht notwendig sein (bis auf den Bereich des Wandinterfaces. Wenn, dann nur auf dem Druckbett. Der Kabelschlitz hat so kleines Bridging, dass es nicht notwendig ist. Für Bessere Qualität kann man es natürlich mit Support drucken, aber es sollte wie gesagt nur wenig support notwendig sein. Montage-Tipps: Nach dem Druck dann einfach je Halter 4 rotierende Nutensteine (T-nuts) und 4 M3x10 Schrauben verwenden und in das Profil einführen. In meinem Fall habe ich die Halter links und rechts an der Rückseite positioniert, ca 25cm von der Oberkante des Druckers. Hier die Halter dann richtig Festschrauben (mit den 4 Bolzen) und die Bohrlöcher an die Wand übertragen (Körner oder Bohrloch-Marker) Die Löcher dann in die Wand Bohren und mit Dübeln versehen. (Je nachdem was für eine Wand ihr habt, könnt Ihr jedoch direkt reinschrauben) Durch die Form des Halters kommt man an alle Löcher / Schrauben bequem heran Wer will kann dann auch die Kabelführung verwenden um dort ein Kabel (zum Beispiel für die Beleuchtung des Bauraumes) hindurch zu führen.
    2 points
  21. Version 2

    2,039 downloads

    V2- PTFE bowden tube guide and CANBUS wire support I've made some adjustment after some feedback from the community. Changes made over V1: Added a option to have F695 bearings incorporated Enlarged the tube opening Added cable/zip tie openings Added spot for 1mm piano wire if needed. Recommended print settings: Voron print settings (4 walls, 40% infill and 5 top and bottom layers) Turn off thin walls Bridge setting: keep only bridges (watch out for bridging for cable tie holes) 0.2mm layers and 0.2mm first layer No need to adjust for ABS shrinkage Required Hardware: M3x8 Bolt and M3 T-nut M5 bolt to suit option. Optional M5 nut if you can fit it with the bearing option. V1 - PTFE bowden tube guide and CANBUS wire support This is can found inside the zip files and of the initial release Required Hardware: M3x8 Bolt and M3 T-nut M5x10 Bolt or a M5x8/12 Optional 4mm drill bit for cleaning out bowden tube path About In my 350 build the PTFE tube kept getting caught so I made this arm to keep it up. The shorter arm works better so I recommend using it instead The setup has also been used by a few user to support their CANBUS wires (zip tied to the reverse bowden) Install Drill out bowden guide with 4mm drill bit for a perfect fit (optional) Bolt mount to rear frame with M3x8 and tnut putting the lip at the top Screw arm on with M5x10 (I used a M5x8mm and it works fine) into the plastic allowing the arm to still be able to swivel
    2 points
  22. Version 1.0.0

    883 downloads

    I've made a mount for the Beacon3D probe for a CW2 Switchwire I used the normal version beacon probe Mount has been tested and works great, here is a youtube short of it in action *** I've added a second mount as that moved the probe 2mm further away I wasn't happy with the original mount because as soon as the carriage got a bit melted the probe would start touching the heat block. I also believe because the probe is so close to the heater it causes the mount the deform.
    2 points
  23. Version 2022.03.31

    15,950 downloads

    Orbiter 2 Clockwork Module (beta) This Clockwork module allows the use of the Orbiter v2 Extruder in the Voron Afterburner. THIS IS A PRE-RELEASE - DO NOT DOWNLOAD UNLESS YOU ARE WILLING TO DEAL WITH POSSIBLE ISSUE OR TO GIVE FEEDBACK! The rear screws that hold the chain anchor on are m3x8, two of them. They use the Voron heat set inserts, m3 I was working with DoubleT on the PCB holder. Trying to build a universal tool version so we could use different holders.
    2 points
  24. Version 1.0.2

    1,659 downloads

    Printhead | Amended Voron Tap + Rapid + Orbiter 2.0 + EBB36 Using 2x: 4010 radial fan + 3010 fan.
    2 points
  25. Version 1.0.0

    36 downloads

    A new version of my previous custom printhead -15% lighter.
    2 points
  26. Version 1.0.0

    2,117 downloads

    Hi All Here is my take on the Orbiter v2 and Filament sensor and mount for BTT EBB36. Could not have done this without the already existing excellent work form spacelab_2021.
    2 points
  27. Version 2021.08.29

    102 downloads

    Switchwire Fan Mount without using Tape No change to any required file is required. I just wanted an easy way to mount the 60x20 fan without using tape like suggested in the manual. Required hardware 1x M5x10 BHCS 2x M3x25 SHCS 2x Heat Set Insert
    2 points
  28. Version 1.0.0

    344 downloads

    I really liked these panel locks, they look very pretty and have less moving parts than panel clips. My Formbot kit came with unusual acrylic panel thickness of 2.5, so adding a sealing foam of 3mm, my total depth should be 5.5. I've also increased the horizontal tolerance between knobs and main body. I've also uploaded the .step and .f3d files, so you can modify those for your thickness through changing parameters.
    2 points
  29. Version 1.0.0

    175 downloads

    This is a slightly modified part cooling fan duct for the VzBot CNC toolhead with Goliath hotend. I do believe this will also work with other hotends such as the Phaetus Rapido. The mod is a very simple one where I partially filled in the lightening holes in between the horns. This helps with printing and adds a little more structure without dramatically increasing the weight.
    2 points
  30. Version 1.0.0

    211 downloads

    By simply removing the print in place hinge pin and replacing it with two spherical couplers at each end, the hinge becomes much more versatile. 1mm of extra clearance is added to ensure doors are that bit easier to position. The hinges can be clipped in and out of place to remove the doors as needed.
    2 points
  31. Version 2022.08.16

    1,781 downloads

    Magnetic Panels with Magnet Inserts There are various panel latches and magnetic clips that offer quick panel removal for swapping between enclosed- and open-chamber printing, but I wanted to fix a few of the pain points that I ran into with some of the existing mods. Does not require a lot of filament. The corner and mid-panel clips were modeled after the stock Trident panel clips and are similarly hollowed, saving filament and print time. Uses a thin strip of VHB to adhere to the panels. This should provide (1) solid adhesion without the need for drilling or extra fasteners, (2) some amount of squish for the magnets to pull against, and (3) the ability to adjust or remove them in the future. The frame magnet inserts are designed to (1) require only printed parts and no additional fasteners aside from the 6x3 magnets, (2) sit inside the frame slot flush against the aluminum frame face, (3) be easily adjustable, and (4) retain the magnets without glue and allow removal for correcting polarity or salvaging. Discord@PF VT.520 came up with the idea of using a hammerhead-style rotating nut to tighten and press against the magnet insert, holding it in place. There are two included versions of the inserts. Magnet-Insert.stl is the original design but may be slightly more difficult to print due to the bridging involved. Magnet-Insert-Side.stl is redesigned for easier printing; namely, reoriented on its side, uses 45° chamfers rather than fillets, and does not require bridging. The panel's ability to sit right up to the face of the frame allows the panels to pop on and off without any interference. The only required parts are a small amount of VHB tape and a lot of magnets (48 6x3mm magnets for each panel). Magnet inserts hold two 6x3 magnets and is held in the aluminum extrusion with an unhammer The corner and mid-panel clips hold matching 6x3 magnets Installation jig makes it easy to set the proper spacing for corner inserts
    2 points
  32. Version 1.0.2

    124 downloads

    Camera Mount | Pi Camera with night-vision
    2 points
  33. Version 1.0.0

    253 downloads

    These images are appropriately sized for the Mainsail X Toolhead theme, which can be installed using the advanced menu in KIAUH. The readme file contains information on installation.
    2 points
  34. Version 2021.12.21

    682 downloads

    Exhaust cover The STLs will work with 3mm foam (compressed to 2.5mm) but other thicknesses are possible Design influenced by https://github.com/VoronDesign/VoronUsers/tree/master/printer_mods/falo/magnetic_grill_cover Fiction#5826 on Discord
    2 points
  35. Version 1.0.0

    794 downloads

    A set of 7 background themes for your Voron. Use WinSCP or a similar program to connect to your PI, then unzip the theme files to your klipperscreen/styles folder: Then, reboot your Pi. After rebooting, the themes should be available in your Configuration>Settings>Icon Theme, menu.
    2 points
  36. Version 2021.09.07

    6,915 downloads

    Longtime Testing Phase! Update (02.09.21): STL's available for testing! Please print and report issues! Update (03.09.21): Added
    2 points
  37. Version 2021.12.07

    4,657 downloads

    Printable quick release latch for panels on 2020 extrusion This is originally inspired by a youtube video - https://www.youtube.com/watch?v=6p7M18oPn3k Another user is creating cad and variants - https://github.com/v6cl/My-Voron2.4-Customs/tree/main/Panel_Locker So why did you do it? I wanted a variant with filament hinges I found it didn't put quite enough pressure on the panel and my attempts to moodify the cad failed Decided the best way to understand it was to design it Wanted adjustable
    2 points
  38. Version 1.1.0

    777 downloads

    I designed this roller spool holder for the Switchwire after modifying and existing 2.4 roller spool holder to make it easier to print. Roller (1 req'd) should be printed vertically. I chose gyroid infill as it doesn't cross over infill lines that've already been printed like cubic that can potentially knock the part off the print bed. Use standard Voron print specifications. Pegs (2 req'd) for the ends should be printed vertically. I increased the perimeters to 6 so that I didn't need infill and also added a brim to further stabilize the parts during printing. The Roller Holder (1 req'd) should be printed with the flat side down. You will need, at a minimum, supports for the hook and stub that mount into the Spool Holder Bracket. I used the default supports in SuperSlicer. Bearings: Bearings are 8mm ID x 22mm OD x 7mm wide sealed ball bearings. Two required. Spool Holder Bracket: This is the standard Voron Design spool holder bracket for the Switchwire. Print per Voron specifications.
    2 points
  39. Version 1.0.1

    465 downloads

    Stealth Burner X-carriage Euclid probe 2.4/Trident / MGN 12 left Right mounting the EUCLID probe with self taping m3x8mm screws this X-carriage is remixed from https://github.com/VoronDesign/Voron-Afterburner/tree/sb-beta/STLs/X_Carriage I hope this helps
    2 points
  40. Version 2022.04.21

    2,652 downloads

    This is a simple mount for attaching wago 221-41x to extrusion: by power inlet and under bed, or to Din Rails, for smaller builds. BOM - 2x M5-10mm bolts This is a simple angled mount for wago 221-41x blocks in sets of 3 that mount to a din rail using the Trident power supply din rail clip. Original design by Socal3D on voron discord, I just cleaned up the design and added the mount. BOM - 2x M3-8mm bolts, Wago 221-41x
    2 points
  41. Version 1.0.0

    171 downloads

    When I changed over to CNC tap I decided I need more parts cooling. Cooling has always been just so-so. I wanted something lite and easy. Added a 30mm fan to the existing mounting holes in the ChaoticLabs CNC Voron Tap. No issues with tap. No clearance issues. Mounts with 40mm M3 screws to existing set of holes in CNC Stealth-burner mounting plate and M2 button head screws for the fan. I just spliced in to the existing parts cooling fan for control. Before bridging was terrible. Now I am able to bridge 150mm at 70mm/s with exceptional results. This should be adaptable to other hot ends, mine is Revo. file posted in .STL and .step Link to fan on Amazon. https://www.amazon.com/gp/product/B07RMHH74G/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1
    1 point
  42. Version 1.0.0

    221 downloads

    I wanted a more accessible door-closing mechanism for my glass doors, which provides some pressure to seal the door. It uses a simple half-helix. You might have to amend the height for your specific panel thickness.
    1 point
  43. Version 1.0.0

    348 downloads

    These are designed to clip into 2020 extrusions and have a 12mm trough to accommodate 11mm LED strips of the most generic kind. a set of 3 is required to cover your horizontal rails. They clip pretty hard. I suggest printing just 1; interrupt the print after the first clip is done and test on your extrusions to make sure it clips but not unreasonably hard. You can use "horizontal expansion" setting in your slicer to adjst the fit. Print them standing up and with a wall width of 0.5mm: this is required for the plastic to comply when pushed in the slot. ** This is meant as a permanent fixture: be careful when testing as I was only able to remove them by sliding off the end. It would suck to have to disassemble your frame ** New shaded version here: Shaded LED rails
    1 point
  44. Version 2022.05.26

    938 downloads

    Important Note: This mod works on Trident 300 and 350 builds ONLY. 250 build simply has no space needed to accomodate the holder and the spool. Sliding 8mm linear guides allows for adjustable spool width. Supported spool size is 200mm in diameter and up to max 75mm wide, typical for spools up to 1kg - 1.2kg. Changelog 08.05.2022. Initial Release 20.05.2022. Added new PTFE guide with tilted opening that guides the PTFE slightly to the left to prevent sharp bends. Just one lower guide is recommended now with this new top guide. Why? Over the years i've been getting nicer prints and almost 100% eliminated wet filament ooze by placing the filament spool inside of enclosed chamber. Since my printers work almost 24/7, chambers are always hot enough to keep the filament dry and produce perfect prints. Print Setup All parts are printed without supports. Recommended material is ABS/ASA. Recommended perimeter count is 4 and 5 top/bottom layers with infil from 30% . All parts in STL already have correct orientation, just import and print. STL File naming: ...x2.stl simply means you need to print 2 parts BOM 8x F688zz Flange Radial Ball Bearing 8 x 16mm 2x 8x100mm linear guide 12x M3x4mm countersunk screws (M3x6 BHCS or SHCS screws can be used as well) 18x M3x4x5 Brass Heat Inserts 2x M5x16mm 2x M5x10mm 4x M5 T-Nut (Regular or Hammerhead) 6x M3x8mm Images
    1 point
  45. Version 1.0.0

    107 downloads

    EBB36 mount for Orbiter extruder Amended version of:
    1 point
  46. Version 2022.04.03

    41 downloads

    Double 60mm Fan Mount for Voron Switchwire This is a simple mount for two 60mm fans in Switchwire's electronics compartment. It uses screws instead of VHB tape and was inspired by this mod. Of course you can also print it twice and mount four fans. Note that using fans in this position only makes sense if you use the deck and bottom panels, as they form an air tunnel. Without them, the fans will only blow against the frame and the air will not reach the electronics. BOM Item Qty. Note BHCS M5x10 2 M3 Heat Set Insert 4 SHCS M3x25 4 Screw length depends on the fans used Images
    1 point
  47. Version 2022.04.04

    145 downloads

    Overview Scrubby is a filament dust scrubber that prevents any dust from reaching your nozzle and burning, causing partial clogs. My nozzle was clogging regularly and I decided to test a dust scrubber, and I have not had another clog for a very long time, so I thought I would make this design public in case someone else can benefit. Materials needed 8x 6x3 Neodynium Magnets Any cheap, sponge-like material (I cut up part of a scotchbrite kitchen sponge) 2x Scrubby.stl Note: I tested the tolerances in ABS. Due to shrinkage, other filament may make a slightly larger hole. Assembly Assembly is quite simple; press fit or super glue the magnets into each hole, carefully paying attention to polarity. Cut up your chosen spongy material and fit it into each scrubby half. Place your scrubby halves together, sandwiching the filament between the halves. You want enough sponge to get a nice drag on the filament to make sure it cleans it as best as possible. I put mine right against the bowden retainer, shown in the picture above. Notes I included the solidworks part file and the step file in case anyone wants to modify. Make sure to clean the dust it filters off somewhat regularly. It pulls a suprising amount off. Please message me on discord if you have any questions. Happy clog-free printing!
    1 point
  48. Version 1.0.0

    66 downloads

    For use with Eddie's LED_Bar_Clip, this is a 50mm corner piece that hides wire management and fills out the corners. Comes with eyelet for a zip-tie and two M3 loose-fit thru holes for screwing to the extrusion (could modify for clips but would require support to print) Pieces are 50mm square, on my 250x250 I have 16 of Eddie's clips and one of these on each side. You may need to adjust the size depending on your build, but the FreeCAD file provided should still hold up if you want to adjust the dimensions (I tried reducing to 45mm square and it turned out fine) Hope this helps with making pretty lights! ~happylittlePCBs
    1 point
  49. Version 2022.01.24

    49 downloads

    Exhaust Adapter to 100mm ventilation system Please find attached my exhaust adapter to a 100 mm ventilation system. The adapter replaces the original 60mm fan on the exhaust housing of Voron 2.4 and comparable 3d printers. Printing Printing succesful with standard VORON settings. Support should not be required, as dedicated structure has been added for increased rigidity and to avoid necessary support structures. Use the following *.stl file for realization in one print: VORON2_v2.4_Exhaust_Adapter_100mm_RC3.stl Additional Material Bill of Material: 4x M3x8 SHCS bolts 2x 90-110mm hose clamps (e.g. local hardware store) Optional: 1x 100mm Ø flexible ventilation hose (e.g. local hardware store) 4x M3x10 BHCS bolts for reverse mounting 4x M3 hex nut 4x M3 washer Mounting Replacing the original 60mm fan Losen the screws of your original 60mm fan and detach the fan from the exhaust housing. Pre-load the mounting holes in the exhaust adapter with M3x8 SHCS bolts and align and fix the adapter to your exhaust housing with the 100mm opening facing away from your printer. Screwing the bolts at the upper side of the adapter requires a hex key with ball ends. Alternatively you can screw M3x10 bolts inverse from the inner side of the exhaust housing and mount the adapter with M3 washers and hex nuts. The exisiting 24V supply for exhaust fan can be used with an external SSR for the control of an AC ventilation system or as input for any ventilation valve system in central exhaust system set ups. (Mind electrical isolation between printer and exhaust system !) Slide a 100mm Ø flexible ventilation hose over the 100mm opening and fix it with one or both of the hose clamps. Alternatively rigid 100 mm PVC ventilation pipes can be directly slided over the adapter and sealed with remains of 3mm sealing tape from your enclosure panels. FAQ No Questions and Answers yet. Question ? Answer.
    1 point
  50. Version 2021.04.26

    5,048 downloads

    This mod is for the V2, it involves printing new AB drive frames, new XY Joints, new Front Tensioners, and new Z idlers The pins have replaced m5 screws, at any location where the screw acts like a shaft, holding bearings, pulleys or idlers. This allows for smoother rotation and stops the possibility of motion parts being caught in threads. This work was done by everyone, thanks to ABS plastic and voron printers for the fast iteration, @doomweasel? they fall out yet? To complete this mod the following files will need to be reprinted A and B drive units a_drive_frame_lower_pinned.stl a_drive_frame_upper_pinned.stl b_drive_frame_lower_pinned.stl b_drive_frame_upper_pinned.stl Front Idlers [a]_a_tensioner_pinned.stl [a]_b_tensioner_pinned.stl XY Joints NOTE: There are now 2 versions of these files , 1 set for Stock 2.4 and 1 set for Arkeets MGN12 xy_joint_left_upper_pinned.stl xy_joint_left_lower_pinned.stl xy_joint_right_upper_pinned.stl xy_joint_right_lower_pinned.stl or MGN12_xy_joint_left_upper_pinned.stl MGN12_xy_joint_left_lower_pinned.stl MGN12_xy_joint_right_upper_pinned.stl MGN12_xy_joint_right_lower_pinned.stl Z Idlers either one of these based on if you are using 6mm or 9mm belt [a]_z_tensioner_x4_6mm_pinned.stl [a]_z_tensioner_x4_9mm_pinned.stl here is what the XY Joint will look like There is a new file for the A Drive to go along with Arkeets MGN12 mod that has the X endstop on the toolhead the files for the endstop relocation mod are here Voron2.4_Y_Endstop_Relocation the following 5mm Pin hardware is what is needed as well BOM [A-B] threaded @ 30mm (x2) smooth @ 28mm (x2) [X-Y Joints] smooth @ 40mm (x4) [X-Y Idlers] smooth @ 43mm (x2) [Z Idlers] smooth @ 28mm (x4) these can be purchased from here Smooth pins https://www.aliexpress.com/item/1739093502.html threaded pins https://www.ebay.com/itm/φ5mm-φ12mm-Female-Thread-Cylindrical-Pin-Dowel-Pins-A2-304-Stainless-Steel/184373551069 Misumi Part Numbers Part NO. Qty SFRT5-30-M3 2 SFR5-43 2 SFR5-40 4 SFR5-28 6 NOTE: 2 smooth pins can be substituted for the threaded pins, the reason the threaded pins are there is for easy removal without the need to remove the stepper. but if you dont plan on removing the pins without removing the stepper than smooth pins would work just fine for you in this situation. The following users are the main contributors to this mod @RoboDave @DeepFriedHeroin @Hartk @DOOMweasel @Eddie
    1 point
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